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Industrial Injection SMED Magnetic Mold Clamping System With LCD Controller

Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd.

Industrial Injection SMED Magnetic Mold Clamping System With LCD Controller

Brand Name : QHMAG

Model Number : QEMP-QMCS

Certification : CE, ISO9001

Place of Origin : CN

MOQ : MOQ 1 Set

Price : USD $1,000~$10,000

Payment Terms : L/C, T/T, Western Union, MoneyGram

Supply Ability : 15 Sets Per Month

Delivery Time : 15-45 days, Depends On The Design

Packaging Details : Bracket and Wooden Case

Application : Quick Mold Change System for Injection Molding Machine

Type of Magnets : Electro permanent magnet

Material : Steel, Magnet, Steel,Neodymium,Alnico,magnets

Usage : Molds holding

Quality Guarantee : 1 Year

Voltage : 220v-380v

Safety Factor : 3 Times

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Time Saving Industrial Injection Mould Magnetic Mold Clamping System

Magnetic template has an absolute advantage in manufacturing, especially in terms of improving productivity

  • Quick change of mold---mold replacement and installation time can be reduced more than 10 times.
  • Magnetic templates are more flexible and can hold round molds, block molds or molds with square mold back planes, while simplifying the crafting process.
  • Improve the efficiency of mold change, reduce labor intensity.
  • Mold replacement and installation time can save more than 90%, which is suitable for the current” batch of small” high- speed competitive era, can achieve the fast and on time delivery, therefore reducing production costs and save production time.
  • Any shape and size mold designed by different standard, without modification can be directly adsorbed on the magnetic template. It is no restriction on mold backplane standardization, expand the scope of mold applications.
  • Magnetic template is the key part of SMED system, it reduces downtime and increase machine productivity.

Brief Introduction about Magnetic Template

Magnetic Template for Injection molding machine is designed for the traditional injection molding machine and give solution for long working time on lamping molds, complex operation, and low security. This system uses permanent magnet sucker as fixed template and dynamic template, just by simple actions of magnetization and demagnetization, will fix & change mold, which can indeed change mold in 3 mins. It not only can be installed into the new injection molding machine, as a standard configuration to sell to the terminal customers, but also can modify the existing working injection molding machine. The traditional injection molding machine with magnetic template is improved mold change time to 3 mins but without changing the original structure, it is practical and convenient.

Application

The permanent magnet quick change mold system(magnetic template) is used to fix the mold on the injection molding machine.

Honeycomb Magnetic Plate vs Standard Magnetic Plate

Comparism Honeycomb Magnetic Plate Standard Magnetic Plate
Rigidity & Stability Honeycomb type with double side magnetic suction structure, the magnet of back is stronger, so the mold, magnetic plates, and the backplane of injection molding machine are combined together, which improve the rigidity of the plate, and avoid mutual vibration and offset. Only fix the fastening screws around the plate, can not be fix screws in the middle of plate, so it can not fully guarantee the template avoid deformation when open mold.
Capacity & Versatility Thickness 37mm, increased the opening stroke, the maximum reduction of the ejector rod and the amount of injection muzzle expansion, better control of plastic temperature Thickness 45mm, the capacity is small, so the mold range is corresponding less than honeycomb magnetic plate.
Service life Created in a monolithic construction: CNC machined and is completely made in a metal, with no resins, gaskets, screws, brass or other materials. It is extremely reliable: There are no components subject to wear, deformation or thermal expansion. Surface is sealed by resin potting, with aging risk.
Quality& Efficiency Double-sided with magnetic force, the back suction function in the stripping process to maintain the mold stability, to avoid mutual vibration and offset. Single-sided magnetism, the magnetic force in same unit area reduced 10%-15%
Clamping force The honeycomb structure is optimized the inside of magnetic plate, which ensure the rigidity and strength of the magnetic plate itself, as well as the magnetic force can be concentrated in a reasonable layout, so, no matter what size about the mold, the template is with more powerful clamping force The ordinary structure clamping force is dispersed and not uniform
Personnel operation With LCD remote controller, in use of intelligent password authorization, eliminating the need for key management inconvenience, real-time quantitative feedback status of mold and the all sensors, it is more intuitive

Mechanical control box, button control, can not quantify the real-time reaction of mold status

Quick Mold Change System Components

Standard Configuration
Magnetic Plate 1 Set Moveabla & Fixed side, Upper & Lower side
Main Control Cabinet 1 Set 4, 8, 12 Channels.
Remote Controller 1 Set Mechanical type and intelligent LCD touch type
Connecion Cables 1 Set Control cable, power cable, Signal cable, etc.
Accessories 1 Set Mounting screws, mounting rings, positioning rings
Optional Configuration Optional Functions
Fall Prevention Chain Temperature Detection Misalignment Detection
Die Lifter Proximity Detection Force Strength Detection
Die Arm Magnetic Saturation Magnetic Flux Detection

Industrial Injection SMED Magnetic Mold Clamping System With LCD Controller

Magnetic Plate Technical Parameter

Item Standard Magnetic Plate Celluar Magnetic Plate Full-Steel Magnetic Plate
Pole Size 50*50mm 70*70mm 80*80mm 70mm Hexagon 50*50mm 70mm Hexagon
Magnetic Strength Unit Area 16kgf/cm² 16kgf/cm² 16kgf/cm² 15kgf/cm² 15kgf/cm² 15kgf/cm²
Magnetic Strength Per Poles 350kgf 735kgf 980kgf 640kgf 735kgf 640kfg
Magnetic Plate Thickness 35, 45mm 50mm 52mm 37mm 37, 47mm 48mm
Magnetic Flux Penetration Depth 15mm 18mm 20mm 18mm 18mm 18mm
Ejector Hole Standard Standard Standard Standard Standard Standard
Control System Main Contorl Cabinet C4 C4/ C8 C8 C4/ C8 C4/ C8 C4/ C8
Remote Controller QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
QRC-A
QRC-AC
Max. Working Temperature 120℃,150℃
Standard Voltage AC 220V~480V, 50/60HZ
Proximity Sensor ≤5000KN 1pc 1pc - 1pc 1pc 1pc
>5000KN - 2pc 2pc 2pc 2pc 2pc
Sensing Distance 0.2mm
Temperature Sensor Standard, Detection temperature from 60 to 200 degrees
Dislocation Sensor Standard, Detection accuracy 0.1mm
Magnetic Saturation Sensor Standard, Detect whether the electric current is saturated
Magnetic Flux Sensor Optional, Detect changes in magnetic flux
Force Measurement Optional, Detect the strength of the magnetic force
Surface Seal Material for Both Side of Magnetic Plate Surface Material of Front Side Resin Resin Resin Metal Metal Metal
Surface Material of Back Side Metal Metal Metal Metal Metal Metal

Advantages of Magnetic Clamping System


1. Easy Installation
It does not require any changes to the molds,no need to change the appearance and structures, no need punch, just fix the magnetic plate by bolts in the rear panel threaded hole or T-slot of the injection molding machine.

2. High Safety
The Magnetic quick mold change is controlled by Electro-permanent magnet system which is an electrical pulse activates the system in a second (Magnetization): the mold is held by the natural force of the permanent magnets. The clamping force remains constant even in the absence of a power supply, it is still keep strong and continuously magnetic force when power off and does not disappear or loss by time and temperature factors.

3. High Efficiency
Use Magnetic quick mold clamping system can greatly improve the mold change efficiency, drastically reduces mold changeover times (up to 90%) compared to a conventional procedure. QMCS guarantees a uniform mold clamping, that is held using the whole contact surface. Clamping the mold with uniformity allows obtaining good quality parts even with the first molds. The two mold halves are perfectly aligned: friction is minimized, preserving wear of molds and the machine. Generally the mold change and mold clamping only need 3 minutes, large mold change only needs 10 minutes.

4. Save Space
The thickness of Magnetic plate is about 37-50mm, space is small. The magnetic quick mold clamping system does not use platens and other pneumatic and hydraulic components,save more space and make all the peripherals of the mold in the injection molding machine are easy for maintenance and operation.

5. Easy Operation

Magnetic quick mold clamping system clamps molds of any shape and size with strength. A single operator easily and safely performs the operation, without working inside the machine.

6) Economical and Practical
Use Magnetic quick change mold system means eliminating the cost of maintenance and management of brackets, consumables, fasteners.Electricity is only used to fix and release clamping, once the mold is safely held to the correct position, will no longer need to use the electricity. Magnetic chuck application temperature can maximum up to 150°C, machine weight up from 60 tons to 5000 tons.

Pre-Sale Info Sheet

Customer Information
Company Name Company Address
Contact Person E-mail
Telephone Fax
Injection Molding Machine Information
IMM Brand&Model
Opening Force kN

Clamping Force kN
Nozzle Force kN
Ejector Force kN
Mould Capacity mm
Max temperature of Mould
Enclose Back- plate Drawing
Mold Information
Mold Parameter Length(mm) Width (mm) Height (mm)
Maximum size of the mold mm mm mm
Minimum size of the mold mm mm mm
The max weight of mold kg The min weight of mold kg
Diameter of Mold Centering ring mm Mold Back-plate Material
Mold with Insulation board YES
No
Mold with automatic thread demoulding structure YES NO

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For designing or further discussion, it is better to contact us with Skype / email / phone, in case of any delays.


2. What's the Difference Between Electromagnet and Electro-permanent magnet?
Both industrial magnets are electrically switched on/off. The main difference lies in 2 points.
First, electromagnet works on consistent electric power; if cutting off the power supply suddenly, it losses magnetic force. What distinguishes electro-permanent magnet from electromagnet is that the former does not use electricity during working. If cutting off the power, it can remain holding/lifting/gripping/clamping of the load.
Second, due to continuous power input, electromagnet has heat generation which might affect its workholding effectiveness during machining. Whereas that is no problem to EPM.

3. How about the warranty ?
We have 1 year warranty and lifelong maintenance.


4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.


Product Tags:

Injection Magnetic Mold Clamping System

      

SMED Magnetic Mold Clamping System

      

LCD Controller clamp stroke injection molding

      
Best Industrial Injection SMED Magnetic Mold Clamping System With LCD Controller wholesale

Industrial Injection SMED Magnetic Mold Clamping System With LCD Controller Images

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